Process templates

Maintenance Request Process Template

When nobody knows how to report a fault, small issues become downtime. This template shows the flow from report to test and the urgent/planned split.

Free. Lanes, steps and approvers come ready; you can change everything.

Process flow

Each row is a role (swimlane); steps run left to right.

Reporter1 · StartReport the fault6 · EndTest and hand back
Maintenance team3 · StepRespond immediately5 · StepCarry out the repair
Maintenance lead2 · DecisionSet the priority4 · StepSchedule the work

Step by step

  1. Report the fault

    Who: Reporter · Start

    Checklist:

    • Location and machine stated
    • Photo attached
  2. Set the priority

    Who: Maintenance lead · Decision

    Decision:

    • Urgent → Step 3: Respond immediately
    • Planned → Step 4: Schedule the work
  3. Respond immediately

    Who: Maintenance team

  4. Schedule the work

    Who: Maintenance lead

  5. Carry out the repair

    Who: Maintenance team

    Checklist:

    • Safety measures taken
    • Parts replaced logged
  6. Test and hand back

    Who: Reporter · Approver: Maintenance lead · End

Who does what? (RACI summary)

R: responsible · A: approves

StepReporterMaintenance teamMaintenance lead
Report the faultR
Set the priorityR
Respond immediatelyR
Schedule the workR
Carry out the repairR
Test and hand backRA

Build your own matrix: free RACI matrix generator →

When to use it

  • Faults are reported by phone and get lost
  • Maintenance priorities cause disagreement
  • Repairs are not tested before handover

Tips

  • Stick the request-form QR on the machine so faults open as jobs.
  • Make safety measures a required check in the repair step.
  • Let the maintenance lead approve the handover.

Run the process with your team on one map

Open the template, give each step an owner and a date, and send it to your field team as step-by-step instructions and QR labels.